Carton content accuracy
What triggers it: The virtual record of what is in the carton does not match what was physically in it.
- Shortage - at least one expected unit is not in the box.
- Unexpected Item Overage (UIO) - an item not on the ASN is present in the container.
- Unexpected Quantity Overage (UQO) - more units of an item than the ASN expected.
- Case pack defect - the unit count in a box with inner or master packs creates a mislabelling issue, typically when an item-level barcode is visible on a pack that is not the sellable unit.
How to avoid it: Pack to the ASN and verify carton contents by scan before sealing.
What your ERP needs: Carton content should be generated from the actual pick in the ERP, so the ASN and the box are the same record rather than two.
No carton content label (no CCL)
What triggers it: The carton had no acceptable label, the label could not be scanned, or the label data never reached the ASN.
- No valid licence plate (LP) label on the carton, or a label Amazon's imaging system cannot read.
- LP label not on the ASN - the ASN did not carry the LP information for auto-receive.
- GTIN-14 not on the Gold List - after the LP read fails, the GTIN-14 barcode also fails because it is not registered.
How to avoid it: Print scannable labels, keep them off seams and corners, and make sure the label data is carried on the ASN.
What your ERP needs: The licence plate must be generated by the system that also builds the ASN, otherwise the two will disagree.
Non-compliant barcode
What triggers it: The product has no item barcode, or the barcode could not be scanned.
How to avoid it: Every unit needs a scannable identifier - UPC, EAN, ASIN or ISBN - printed on the exterior.
What your ERP needs: Barcodes should print from the product record, so a catalogue change updates the label automatically.
No PO label on carton
What triggers it: The carton arrived without the purchase-order label.
How to avoid it: Label every carton against its PO before it leaves.
Dunnage not compliant
What triggers it: Void fill or protective material did not meet requirements.
How to avoid it: Use compliant dunnage for the item and carton size.
Expired product
What triggers it: Product arrived at or beyond its expiry threshold.
How to avoid it: Ship by earliest-expiry-first and check remaining shelf life against Amazon's requirement.
What your ERP needs: Expiry-driven picking has to be enforced by the ERP - FEFO, not FIFO - and the expiry must travel on the ASN.
Overweight cartons
What triggers it: A carton exceeded the maximum permitted weight.
How to avoid it: Check carton weight limits at pack, including for heavy single items.
Oversized cartons
What triggers it: A carton exceeded permitted dimensions.
How to avoid it: Check carton dimension limits at pack.